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Old 01-25-2016, 06:24 AM   #1
mostic
Rally Car Champion
 
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Drives: VW
Join Date: Dec 2014
Location: Egypt
Posts: 366
*.* Scirocco R Build! (Fun, Tough & Cost) *.*

I built my MKV car few years ago and while I was continue adding more and more stuff to it I was looking for a Rocco to swap to it.
I found a very nice 2011 Rocco White/Black 1.4TSI with a damaged engine because of pistons, and it was parked for a while in the agency warehouse, so it looks like I found my target.
This is my MKV build thread if you wanna have a look:
http://www.golfmkv.com/forums/showthread.php?t=195173

Here are my existed mods and parts, I will add gradually the other parts in my list. I will try to add the links for each item from the websites I bought from; hopefully it won't consider as doing marketing for them!

Engine:
DM ECU Big Turbo Custom Tuning
GTX2867R Turbo Charger / .64 Turbine Housing
VF-Engineering T25 High Flow Exhaust Manifold
PTP Turbo T25/28 Lava Turbo Blanket
Stage8 Locking Turbo Nuts & Bolts
DEI Titanium Exhaust/Header Wrap Kit
APR/Bosch High Flow FSI Injectors + Install Kit will be replaced by RS4 FSI Injectors + Install Kit
APR 2.0T FSI High Pressure Fuel Pump
USP Stage 3 / big turbo Auxiliary Low Pressure Fuel System will be added to DW65v In-Tank Fuel Pump (Drop In): 265LPH
VW Performance Rail Valve 155 BAR
APR Fuel Pressure Sensor - 200 BAR
OKADA PLASMA DIRECT Ignition Coils 2.0T
NGK Iridium BKR8EIX Spark Plugs
INA FSI/TSI Cam Follower Conversion Kit
IE Intake Manifold 2.0T FSI with 4 ports Aquamist WMI
Throttle Body 70mm
Eurojet Front Mount Intercooler Kit
EvoMS V-Flow Intake Transverse 2.0T FSI + Heat Shield
MKVI R20 3-Bar MAP Sensor
Mishimoto Universal Oil Cooler - 19 Row
IE 06F Block to 06A Oil Filter Housing Adapter Plate (IEBAVC12)
USP FSI to 1.8T Oil Pump Conversion
IE Oil Pump Chain Tensioner Drill Guide Kit
Mahle Motorsport Powerpak 82.5mm bore x 92.8mm, stroke w/9:1 CR, 21mm wrist pin
DM Forged H-beam Connecting rods w/EDM Hole & ARP 2000 Hardware

Calico Coated Main Bearing Set - Audi/VW 4 Cylinder
Calico Coated Rod Bearing Set for 4 Cylinder VW/Audi
IE FSI 2.0T Timing Belt Gear Dowel Pin Kit
IE Billet Adjustable Camshaft Gear for 06F 2.0T FSI Engines
Fluidampr Engine Damper 2.0T FSI
BSH Torque Solution Billet PCV Adapter: 2.0T FSI
GFB T9351 DV+ Diverter Valve Kit
Newspeed HI-FLO Turbo Discharge Conversion
GTX2867R high flow outlet pipe
BSH FSI 2.0T Throttle Pipe with Methanol Bung
Aquamist HFS-4 Direct Port Injection System
Devils Own 2.5 Gallon Tank
Sprint Booster for Automatic Gearbox
APR 2.0T FSI Boost Tap
Ferrea 2.0T FSI Valvetrain Kit- Stock Sized Valves
Valve Stem Seal Kit FSI/TSI
IE Valve Guide: 2.0T FSI Engines
Intake Camshaft: 2.0T FSI (06F109101J)
Exhaust Camshaft (06F109102E)
INA Cam Follower (Hydraulic Lifter)
Cylinder Head Gasket Set - VW/Audi 2.0T FSI
ARP Camshaft Girdle Bolt Kit: 2.0T FSI
ARP VW/Audi 2.0L (FSI) 4cyl Cam Tower Bolt Kit
IE 2.0T FSI Catch Can Kit (Requires IE Valve Cover)
IE 2.0T FSI Billet Valve Cover-ROW (IEBAVC5)
Valve Cover Gasket 2.0T FSI (06F103483D)
IE Rear Breather Blockoff Plate For Transverse 2.0T FSI/TSI Engines (IEBAVC8)
IE Evap Crossover Tube Relocation - 2.0T FSI (IEBAVC11)
EZ Oil Drain Valve Kit (EZ-106KT)
Oil and coolant lines and fittings (latest revision)
Forge Turbo Hose Kit 2.0T FSI- Red
Forge Silicone Coolant Hose Kit 2.0TFSI- Red

Drivetrain:
Wavetrac Differential: MK5 GTI/Jetta FWD DSG
Differential Bearing Kit FWD DSG
DSG Cool Flow Aluminum Filter Housing w/ Stainless Steel Filter
Revo DSG Stage2 will be replaced by DM DSG Big Turbo

Steering, Suspension & Mounts:
Hotchkis Sport Sway Bars Set (Front & Rear)
Ultra-Racing Front Upper Strut / Tower Bar
Ultra-Racing Rear Lower Strut / Tower Bar
KMD Audi VW MK5/MK6 Rear Upper Stress Bar
KMD Audi VW MK5/MK6 Rear Lower Stress Bar
Koni Yellow Sport Shocks hopefully will be replaced by KW DDC Coilovers
Koni Blue Sport Springs hopefully will be replaced by KW DDC Coilovers
Whiteline Front Sway Bar End Link Set
Whiteline Rear Sway Bar End Link Set
Whiteline Polyurethane Bushing Kit (All Whiteline bushings)
Whiteline Bump-Steer Adjust kit
Vibra-Technics Engine Mount (Road)
Vibra-Technics Transmission Mount (Road)
Vibra-Technics Subframe (Road)
BSH Pendulum Mount Kit
TyrolSport DeadSet Rigid Front Subframe Collar Kit
TyrolSport DeadSet Rigid Rear Subframe Collar Kit
ECS Street Shield Aluminum Skid Plate Kit

Braking:
R32 Front Brake Kit will be replaced by Brembo GT 4 Pistons Front Brake Kit
Brembo Rear Brake Kit
USP Stainless Steel Rear Brake Lines- Bosch Calipers
USP Stainless Steel Front Brake Lines- VW MKV R32/R
TyrolSport Brake Caliper Stiffening Kit for VW/Audi
TyrolSport Master Cylinder Brace

Exhaust:
ATP 3” Downpipe
3" Milltek Catback Exhaust Resonated
DEI Heat Wrap

Interior:
Console Double Pod "Planned and didn’t buy yet"
52mm Boost Gauge – White
52mm Oil Pressure Gauge Kit - 0-100psi – White
Polar FIS+ Advanced (F03) MFD Display
RNS510 "bought and waiting for arrival"

Future Plans & Parts

2016/2017
Scirocco 2011 Top Line (hopefully white color) - "bought 2011 White/Black 1.4 TSI"
Swap all my existed car stuff to the Scirocco
Golf MKVI R20 DSG 4 Motion Conversion Kit
KW DDC Coilovers - Without Electronic Dampers
Borg Warner EFR7163 with Exhaust Manifold (EFR7670 was the initial plan but it won’t fit in the engine bay!)
To be updated

Here are some pics of the Rocco from the previous owner gallery

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Here without the OEM 1.4TSI engine

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Then we cleaned the engine bay and the installation process started

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Last edited by mostic; 01-25-2016 at 07:30 AM.
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