Hey guys,
I have been doing some research on the possibility of installing an OEM K04 from a Golf R/S3 onto our cars. There is a lot of conflicting information on whether or not it will fit or not.
APR takes an OEM K04 and machines off the welded DV port, removes turbo muffler, and provides a cut port cover.
Diverter valve: this can be relocated without any issues; going around the machined port. I don't believe there are any negative implications of this aside from more plumbing and potential cause of leak if you install it incorrectly. I do think there are advantages to it, but I am still researching that.
Turbo muffler: it appears as though this needs to be hacked off to fit on the block. All indications point to this. HPA, APR, AWE, and CTS all remove the turbo muffler and fabricate a new 2.5" flange.
From HPA:
PCV Port cover: this needs to be blocked off as its not needed on the TSI motor.
Aside from replacement hardware, and oil/coolant, you will also need to source a silicone hose that attaches to the turbo outlet. APR provides one of these for you in the kit. Don't forget hose clamps to go with that.
I just wanted to get a discussion going to see if anyone has done this and how these difficulties were delt with.
Please do not come in here and say, "just buy APR's kit and be done with it." I am trying to explore other options.
Helpful Links:
*PDF on coolant configuration for the K04
*APR Stage 3 (stock) removal & install instructions - Worth noting they remove the turbo from the bottom which requires the drive shaft to be removed. All other guides suggest the top.
I have been doing some research on the possibility of installing an OEM K04 from a Golf R/S3 onto our cars. There is a lot of conflicting information on whether or not it will fit or not.
APR takes an OEM K04 and machines off the welded DV port, removes turbo muffler, and provides a cut port cover.
Diverter valve: this can be relocated without any issues; going around the machined port. I don't believe there are any negative implications of this aside from more plumbing and potential cause of leak if you install it incorrectly. I do think there are advantages to it, but I am still researching that.
Turbo muffler: it appears as though this needs to be hacked off to fit on the block. All indications point to this. HPA, APR, AWE, and CTS all remove the turbo muffler and fabricate a new 2.5" flange.
From HPA:
We also remove the turbo muffler to accomodate an HPA designed CNC machined fitting allowing the outlet pipe of the turbo to be rotated to clear the block, and to increase airflow out of the unit. This has the added side effect of a less muffled and smoother air stream exiting the turbo.
PCV Port cover: this needs to be blocked off as its not needed on the TSI motor.
Aside from replacement hardware, and oil/coolant, you will also need to source a silicone hose that attaches to the turbo outlet. APR provides one of these for you in the kit. Don't forget hose clamps to go with that.
I just wanted to get a discussion going to see if anyone has done this and how these difficulties were delt with.
Please do not come in here and say, "just buy APR's kit and be done with it." I am trying to explore other options.
Helpful Links:
*PDF on coolant configuration for the K04
*APR Stage 3 (stock) removal & install instructions - Worth noting they remove the turbo from the bottom which requires the drive shaft to be removed. All other guides suggest the top.
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