I've gotten a few IMs asking questions on replacing the belts and tensioners on the 2,5, as well as Tools to have on hand. I was surprised, as there are Youtube videos; BUT apparently the YouTube Videos that out there mostly cover replacing the Belts in like 5 minutes BUT not much on replacing the 2 belt tensioners. The YouTube videos make it look easy, especially if you are only replacing the belts. If you are replacing the 2 Idlers and the 2 pulleys it's not easy and gets involved depending on the tools you have on hand and your mechanical dexterity.
It's been a while since I did this project but I'll jot down what I can remember. I did speak to my Mechanic buddies before starting this job, and they told be the short cuts they use to beat the book time and those tips helped a lot.
The tools used, are a bit out of the ordinary and not everyone will have them in there tool kit. Example WHO has 15 mm wrench, ... I do but it's a rarely used tool, and easy to misplace. You will need a M10 Triple Square bit, I needed to use both a long one as well as a short one from two different kits to get clearance with the rollers inorder to get the tensioners off then to reinstall them. The Torque on the M10 Tripple Square bolts is 40 Nm or about 30-35 ft-lb.
A guy in one of the videos indicated that having the M10 from the
Lisle Triple Square Engine Kit is the way to go to get the tensioners off, but I can't confirm or deny.
By the book, you will need both T27 as well as T40 Torx bits to remove the Idler brackets and Idlers from the engine. Being sight challenged and not able to see the 5 Torx bolts very easily I opted to followed my buddies advice and left the old brackets in place and just used a 13 mm wrench to remove the 13 mm Nut to remove the Idler Pulley; then removed the Idler from the new bracket and transfered it to the old bracket and firmly tightened the nut, I used Blue Loc Tite on the nut as well. For the other Idler Pulley, I used a "
short" T40 bit to remove the old Idler Pulley; then used a large Vise Grip Pliers to clamp the new Idler Pulley Bracket while breaking the Loc Tited T40 fastner on the new Idler Pulley; then transferred the new parts to the old idler bracket. Once again, I used Blue Loc Tite and firmly tightened the T40 idler fastener (bolt).
Installing the belts can be tricky, I found installing the accessory belt on the left side of the water pump pulley, to the Idler and then to the Compressor pulley and
then maintain belt tension on the Left side helps to free up slack on the right side (
if that makes sence to ya)to assist in getting the new belt in place around the pulleys and idlers on the right side but that's just me, you may have a better way.
Cheers