Here are my thoughts:
IMPORTANT: I highly recommend that you, and anyone else who tracks their cars, remove the front dust shields. The best evidence I can give on this is what happened to me when I ran Gingerman with and without dust shields. The first time, in 70 degree weather, with EBC Yellow pads (and Motul 600), I had brake fade within 2 laps. I pulled in after the third lap which was for cool down. When i got out, major smoke was coming out of my pads. Two years later, I ran Gingerman in near 90 degree weather, without dust shields, same pads (and SRF Fluid). Although I was running much harder, with stickier tires and much hotter weather, I had absolutely no fade after much longer sessions. Did the SRF fluid help? Maybe. But the biggest difference was no dust sheilds. Assuming anyone does this, make sure to wrap you surrounding components with heat reflective tape.
You must be going a lot faster(seeing your credential I don't doubt it neither) than I was at Gingerman. My brake held up ok at Gingerman earlier this year(60s-70s Deg day), running stock fluid(fresh) and Carbotech XP10 front/1521 rear on street summer tires. My car is only stage 1 tune also... I did not notice any noticeable drop in braking performance of noteceably worse pedal travel. I think for a novice it might not be as bad as long as you are not riding the brake the whole time...
What exactly would you tape and why - couldn't you just clean the dust off at the end of the day?
Here are my thoughts:
1. Assuming safety is important to you, get a closed face helmet. Here is a basic Bell Helmet, a quality product, on sale for $259: http://www.infmotorsports.com/ProductDetails.asp?ProductCode=BEL-20101
2. I have no experience with Stop Tech pads. However, I have had good experience with EBC Yellow Stuff for the street and track when the dust sheilds are removed and with quality brake fluid. (More on this later...) The EBC Yellows are loud at first on the street but after one track day, they will be very quiet on the street thereafter.
3. Especially for Blackhawk and Road American, I would definitely get Motul RBF 600 or better. I spent $70 on SRF Fluid which is probably overkill for you application, although Blackhawk is brutal on fluid. Motul is much less.
4. I don't think SS lines are necessary, especially if you are just starting out (assuming your oem lines are in good shape). I've tracked for over two years without them and been fine. That said, it is a good idea.
IMPORTANT: I highly recommend that you, and anyone else who tracks their cars, remove the front dust shields. The best evidence I can give on this is what happened to me when I ran Gingerman with and without dust shields. The first time, in 70 degree weather, with EBC Yellow pads (and Motul 600), I had brake fade within 2 laps. I pulled in after the third lap which was for cool down. When i got out, major smoke was coming out of my pads. Two years later, I ran Gingerman in near 90 degree weather, without dust shields, same pads (and SRF Fluid). Although I was running much harder, with stickier tires and much hotter weather, I had absolutely no fade after much longer sessions. Did the SRF fluid help? Maybe. But the biggest difference was no dust sheilds. Assuming anyone does this, make sure to wrap you surrounding components with heat reflective tape.
Lastly, a proper brake set up at Blackhawk and RA is critically important but for different reasons. Without getting into the technical aspects, I believe you are more likely to get brake fade at Blackhawk but the consequences of brake fade at Road American would likely be much worse. Either way, don't mess around with your brakes--particularly at these tracks.
Best of luck...
Here is what I plan to do and tell me if it is necessary or not.
1. Helmet-looking at a basic Zamp JA-2 open face helmet(meets requirements)-decent helmet or should I spend more money for something better?
2. Stoptech Street Performance pad replacement for front and rear
3. Fluid Change-not sure if to go with ATE Super Blue or Motul 600 fluid-don't really want to have to flush more than once a year so.
4. USP stainless lines-necessary?
My budget is limited ...
IMPORTANT: I highly recommend that you, and anyone else who tracks their cars, remove the front dust shields.
If budget is limited don't waste too much money on an expensive helmet.
Most 50 $ helmets will do the job if you run a current car with lots of airbags.
Just try the helmet before you purchase it.
TXBDan told you what to tape up. As for why, because your components can melt. There is a tremendous amount of heat from the rotors when you track a car. The dust shields substantially reduce this because they block much of the rotor heat from the components, even though their primary street purpose is to block brake pad dust. The heat reflective tape should avoid heat damage to the components from the rotors.
What heat reflective tape brand do you suggest? Any preferred vendor to get it from?
So this is what I am thinking for my novice group, moderate paced first track day on stock Pirelli's.
Stoptech Street Performance pad for front and rear
Remove front dust shields
Wrap vital components with reflective tape
Motul RF600 fluid change
Knowing the brakes will not be overly strong I will attempt to drive at a moderate pace at best and see how much I enjoy it.
Most likely going to do March of Dimes Drive for Babies event at Road America in October or MVP event there in same month.